Transforming Floors With Diafil Diamond Polishing Pads

Transforming Floors With Diafil Diamond Polishing Pads

Transforming Floors With Diafil Diamond Polishing Pads

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Homeowners who take pride in their living space understand the value of a well-maintained surface. A marble foyer or a granite kitchen countertop can lose its luster and become dull over time. High-traffic areas like living rooms and hallways can suffer from wear and tear, leading to scratches and scuffs on the floor – imperfections that need to be smoothed out. For businesses, especially those in the hospitality industry like hotels and restaurants, the appearance of their premises is directly related to their brand image. A polished, gleaming floor can create a positive first impression on customers, showing cleanliness and attention to detail. Spaces like shopping malls and office buildings, experience a significant amount of foot traffic, which can degrade flooring materials over time.

Diamond floor polishing pads are used for:

• Grinding and Leveling: They can grind away the surface of the stone or concrete to remove imperfections, level out the surface, and prepare it for further finishing.

• Honing: After grinding, the pads are used to hone the surface, which smooths it out further and starts to bring out the material’s natural shine.

• Polishing: Higher grit diamond pads are used to polish the floor to a high shine. This process can bring out the natural beauty and colors of the stone or concrete, giving it a glossy, reflective finish.

• Refinishing: Over time, floors can become dull, scratched, or damaged. They can be used to refinish the surface, removing the top layer of damage and restoring the floor’s original appearance.

• Maintenance: Regular use can keep floors looking their best, extend their life, and reduce the need for more aggressive and costly restoration work in the future.

Diafil offers an extensive lineup of these pads, each tailored for specific uses, from heavy-duty grinding to fine polishing and maintenance. Let’s look at what they bring on board:

Key Features and Technologies

Diafil employs a distinctive manufacturing method known as the Impregnation Stratify Process for their Abralux Diamond Pad and other products. This process is an alternative to conventional spray techniques, effectively eliminating the “orange skin effect” that can occur during the polishing process. This results in a smoother and more uniform finish, enhancing the overall quality of the polishing.

The pads also come in a broad selection of grits, from 60 to 3500, ensuring versatility for different stages of the polishing process. This range allows for use in various applications, from aggressive grinding to fine polishing and daily maintenance. Such versatility makes these pads suitable for a wide array of materials including marble, granite, terrazzo, and more, ensuring that users can achieve the desired finish for any project.

The pads are designed for both wet and dry applications, providing flexibility in different working conditions. This dual-use capability allows for their use on a variety of materials, adapting to the specific requirements of each task and ensuring effective results regardless of the conditions.

Product Highlights

Let’s take a look at some of the products:

• ABRALUX DIAMOND PAD

Whether you’re dealing with marble, granite, terrazzo, or even something as tough as steel, these pads have got you covered. And they come in a variety of sizes, including 125 mm, 150 mm, 180 mm, 305 mm, 330 mm, and a right to 432 mm. No matter the size of your polishing machine or the scope of your project, there’s a pad that fits just right – and they have been constructed using the proprietary  Stratified Impregnation Technique.

With grits ranging all the way from 60 to 3500, they’ve got you sorted for just about any job, from getting your material ready to giving it that final, eye-catching shine. Starting with the rough-and-ready lower grits (we’re talking 60, 120, 220), perfect for smoothing out those initial imperfections, to the mid-range 400 grit that’s great for semi-polishing, especially if you’re working with light-colored stuff. And then, for the higher grits (600, 800, 1800, 3500) step in to bring out a dazzling finish on both light and dark materials. The highest grit – 3500 – gives you a great effect without any extra polishing compounds being needed.

These pads are designed for both dry and wet use, offering flexibility in various working conditions. They feature a Velcro fitting for easy attachment to the polishing machines. Diafil, the manufacturer of ABRALUX pads, underscores their commitment to versatility and quality by offering these pads in a wide range of sizes and grits, ensuring that there’s a suitable option for nearly any type of surface treatment task.

• SPIRALUX DIAMANT PAD

This diamond pad is designed for grinding, polishing, cleaning, and maintaining surfaces such as marble, terrazzo, and Venetian floors. It stands out for its unique manufacturing process involving impregnation, which allows it to efficiently perform its tasks while being cost-effective due to the lower surface area of diamond parts used.

The SPIRALUX DIAMANT PAD is available in a wide range of diameters, from 8 inches (200 mm) to 20 inches (508 mm), and thickness is consistently 4 mm across all sizes. It also offers a comprehensive selection of grit sizes to cater to various stages of the floor treatment process, from coarse grinding (16 grit) to fine polishing (up to 12000 grit LUX), ensuring versatility for different flooring conditions and finishes.

• SUPERLUX DIAMANT PAD

It is specifically engineered to smooth, polish, clean, treat, and maintain a wide range of materials including granite, gress (a type of porcelain tile), concrete, conglomerates, synthetic stones, ceramics, and quartz resin. Its layered impregnation technique strategically places diamonds on the pad’s outer diameter to enhance abrasion removal and working speed during processing phases.

This pad is available in different diameters, including 12/305, 13/330, and 17/432 mm, with a standard thickness of 4 mm. It is tailored for diverse applications with various grain sizes, ranging from 16 to 12000 LUX. The coarser grains (12, 16, 24) are designed for extreme material removal, medium grains (30, 50, 60) for strong removal, and finer grains (80, 120, 220) for medium removal and deep cleaning. For micro-polishing, grains 400, 800, and 1800 are used, while the 3500 LUX grain is aimed at achieving excellent polishing on colored marbles and granites. The finest grains (5000, 12000) are recommended for daily maintenance tasks.

• PRELUX DIAMANT PAD 

This one comes in for the preparation and crystallization of marble and terrazzo floors. It effectively removes the old layer of polish, leaving the surface clean and ready for crystallization. This product is notable for its unique granularity, which means it is available in a single grade suitable for the intended surface preparation task. After using the PRELUX DIAMANT PAD, it is recommended to wash the floor with Diafil’s SOAP 1 and then use KRX 1 to crystallize the surface, ensuring a high-quality finish.

The PRELUX DIAMANT PAD is available in various diameters, including 5/125, 6/150, 7/180, 8/200, 12/305, 13/330, 17/432, and 20/508 mm, catering to different sizes of floor polishing machines and project requirements. These specifications indicate the pad’s versatility and adaptability to different floor areas and polishing machines.

• FLOORLUX DIAMANT PAD

Like its versatile alternatives, this one is suited for marble, granite, terrazzo, Venetian, and concrete. This product stands out for its high productivity, attributed to the diamond sectors measuring 50 x 10 mm. The FLOORLUX DIAMANT PAD is celebrated for its ability to achieve an exceptional level of shine on the treated surfaces.

Available in various diameters ranging from 223 mm (8.9 inches) to 432 mm (17 inches), this pad is versatile for different sizes of applications. The pads come with 15 sectors and have a thickness of 10 mm, ensuring durability and efficiency in polishing tasks.

The FLOORLUX DIAMANT PAD is offered in a wide range of grit sizes, catering to different stages of the polishing process:

• Grits 30, 50, 60 for heavy material removal.

• Grits 80, 120, 220 for medium removal and deep cleaning.

• Grits 400, 800, 1800 for micro-sanding.

• Grit 3500 LUX for outstanding polishing on colored marbles and granites.

• Grits 5000, 12000 for daily maintenance.

This range allows users to select the appropriate grit for their specific needs, from aggressive material removal to fine polishing and daily maintenance. Diafil provides detailed product codes for each size and type of FLOORLUX DIAMANT PAD, ensuring ease of identification and ordering.

• GENIUS 3 STEPS DIAMANT PAD

It can be used to smoothen, polish, clean, treat marble, terrazzo, Venetian flooring, granite, concrete, conglomerates, synthetic stones, quartz, and resins. Its design and manufacture ensures a high-quality finish and makes maintenance a breeze.

The product is available in a broad range of diameters, from 5/125 mm up to 36/915 mm, accommodating different sizes and types of machinery used in floor treatment. This flexibility allows users to choose the exact size needed for their specific application, ensuring efficient and effective surface treatment across different project scales.

The features the impregnation process, which prevents that dreaded “orange peel effect, making it a favorite for professionals seeking a smooth and high-quality finish on the surfaces they are treating. Additionally, it is recommended for micro-polishing, cleaning, and polishing tasks, where speed and cost-effectiveness are crucial.

The product lineup includes different grades, labeled as P1, P2, and P3, each designed for various stages of the floor treatment process. After using the P3 grade, it is recommended to apply a polishing powder, such as POLISH YLW for light marbles, granulates, and terrazzo, or POLISH GRY for granites, dark marbles, and colored surfaces, using the GENIUS LUX DIAMOND PAD for the final polish. For crystallization, KRX 1 with a steel wool disc or white microfiber pad is advised.

• SOFT LUX DIAMANT PAD

This one comes in for rapid polishing, cleaning, and maintaining a wide range of floor types, including marble, terrazzo, Venetian floors, granite, stoneware, concrete conglomerate, synthetic stone, resin-quartz, and linoleum floors. It can quickly enhance the appearance and maintenance of these surfaces, making it a versatile tool for floor care.

One of the notable features of the SOFT LUX DIAMANT PAD is its grit 3, which is particularly recommended for daily maintenance and cleaning of polished floors. This makes it an ideal solution for both the upkeep of high-traffic areas and the restoration of shine to dull surfaces. The pad is available in a variety of diameters, including 5/125, 6/150, 7/180, 10/250, 12/305, 13/330, and 17/432 mm, catering to different sizes and requirements for floor treatment projects.

With its quick and economical application, it’s more suited for micro polishing, cleaning, and repolishing processes. The product is tailored to offer not just efficiency in floor care routines but also economic benefits by reducing the time and resources needed for maintaining and enhancing floor surfaces

• CLEANLUX DIAMANT PAD

Whether you’re dealing with elegant marble, hardy synthetic stone, granite, that sleek polished concrete look, cozy vinyl and linoleum, classic terrazzo, or gorgeous natural stone, this pad’s got your back. And it gets your floors sparkling clean with just water! That’s right, no harsh chemicals needed here, making it a win for both your floors and the planet. The pad comes in various diameters, specifically 12 inches (305 mm), 13 inches (330 mm), and 17 inches (432 mm), making it suitable for different sizes and types of cleaning equipment. 

• SPIRALUX DIAMOND CONCRETE

This has been specifically designed for the treatment of concrete floors and self-leveling cementitious screeds – be it grinding, polishing, cleaning, treating or maintaining the surfaces.

They’re created using a unique layered impregnation technique and come in a variety of sizes to fit every need. Whether you’re working with a cozy 8-inch space or tackling a massive 20-inch expanse, we’ve got you covered with diameters like 8/200, 9/230, 9.5/240, 10/250, and so on, all the way up to 20/508.

The pads feature a wide selection of grit sizes, ranging from a robust 30 to a super fine 3500 LUX. Starting with the tougher grits like 30, 50, and 60, designed for stripping away the rough and tough, to the mid-range 120, 220, and 400 for that smooth, clean feel. And for those of you looking to bring out the shine, there are grits like 800 and 1800, with the 3500 LUX providing that glossy finish that’ll make your floors look and feel luxurious.

• ULTRALUX DIAMANT METAL

Here you have a metal bonded diamond abrasive pad for smoothing and preparing concrete floors for polishing. You get to achieve excellent results on surfaces that are difficult to smooth with rigid metal or resin diamond abrasives.

It copes well with the floor during work, especially on surfaces where traditional rigid abrasives cannot be used effectively. The ULTRALUX DIAMANT METAL pad is designed for use with single-head grinding machines, and its cushioned support allows for outstanding performance in “following the floor,” ensuring a smooth and even preparation before polishing.

Available in diameters of 12/305, 13/330, and 17/432 with 9 sectors, the ULTRALUX DIAMANT METAL offers versatility for different floor sizes and grinding needs. It is recommended to use this pad with water or dry, and it comes in various grit sizes (16 (000), 24 (00), 50 (0), 80 (1), 120 (2), 220 (3)) to cater to different stages of the floor smoothing process. After using the ULTRALUX METAL DIAMANT PAD, it is advised to use the ABRALUX DIAMANT PAD to achieve the final polished surface.

For those interested in utilizing the ULTRALUX DIAMANT METAL for their concrete floor preparation and polishing needs, it is important to specify the type of grinding machine being used when ordering to ensure compatibility and optimal performance. 

• ULTRALUX DIAMANT ABRASIVE

This high-quality product is an essential tool in marble laboratories and for floor polishing, especially when using automatic or single head polishing machines. It steps in after you have used the ULTRALUX METAL DIAMANT PAD to provide a superior grinding experience.

It also features:

– Variety of Grits: The abrasive is available in a wide range of grits, including 30, 50, 60, 120, 220, 400, 600, 800, 1800, 3500, 5000, and 12000 LUX, catering to different stages of the grinding and polishing process.

– Velcro Connection: This feature ensures easy attachment and changes of pads, facilitating a smoother workflow.

• ULTRALUX DIAMANT PAD HARD

This one has been designed for calibration and flattening operations. It is suited for use in marble laboratories with automatic polishing machines or on-site for flooring with single-head polishing machines, particularly after the application of ULTRALUX METAL DIAMANT PAD. This product is noted for its special rigid support that ensures total flatness during the process, effectively eliminating the “orange peel effect.

Available in diameters of 12/305, 13/330, and 17/432, and with segment options of 3, 5, 6, and 8, the ULTRALUX DIAMANT PAD HARD is versatile for different scale operations. It boasts a thickness of 13mm and employs a VELCRO connection for easy attachment and detachment from polishing equipment. The pad is designed for water use and comes in a wide range of grits: 30, 50, 60, 120, 220, 400, 600, 800, 1800, 3500, 5000, and 12000 LUX, accommodating various stages of the polishing process from coarse grinding to fine polishing and achieving a high gloss finish.

• ABRALUX DIAMANT RUBBER PAD

Another versatile product, you can use it on marble, granite, terrazzo, stoneware, agglomerates, concrete, ceramic, terracotta, quartz resin, and steel. It also uses the stratified impregnation

Diafil offers the ABRALUX pads in various diameters, including 125 mm, 150 mm, and 180 mm, and a range of grit levels from 60 to 3500. This selection enables users to choose the appropriate pad size and grit for their specific project requirements, from rough preparation stages to fine polishing. The grit levels are designed for different stages of the process: grits 60, 120, and 220 for material preparation; grit 400 for semi-polishing light-colored materials; grits 600, 800, and 1800 for final polishing of light or dark materials; and grit 3500 for achieving an excellent polish without the need for waxes.

These pads can be used either dry or wet, depending on the specific application, and are designed to fit with Velcro backing for easy attachment to floor grinding equipment. This versatility in use and application, combined with the range of materials it can polish, makes the ABRALUX pads a valuable tool in the floor polishing and restoration sectors.

Applications and Benefits

Diafil Diamond Polishing Pads are used across a variety of industries for the maintenance and beautification of floors. They are essential tools in construction, renovation, and daily maintenance projects. Their benefits include:

– Versatility: Suitable for a wide range of materials, including marble, granite, terrazzo, and concrete.

– Efficiency: High-quality materials and manufacturing processes ensure fast and effective polishing and maintenance.

– Eco-Friendly: Water-only pads like the Cleanlux Diamant Pad offer an environmentally friendly option for floor maintenance.

A Look At The Brand

When it comes to your floors, you know you’re making a big investment, and it’s crucial to choose products from a brand you can trust. So, let’s chat about Diafil – who are they, and what makes them stand out? Founded by the visionary Enzo Innocenzi in 1974, Diafil has become a heavyweight in the industry.

Over four decades ago, it was slowly carving out its niche by producing diamond tools. This head start gave Diafil the unique opportunity to lead the charge in innovations, concentrating on creating products that satisfy the stringent requirements of industry professionals. As time marched on, Diafil broadened its horizons, introducing diamond polishing pads suitable for a plethora of surfaces, including but not limited to marble, granite, and concrete.

One of Diafil’s key strengths lies in its extensive product range. The brand prides itself on offering pads tailored to specific materials and tasks. Whether it’s the ABRALUX series for marble and terrazzo or the SUPERLUX pads for granite and engineered stones, Diafil makes sure that professionals are equipped with the perfect tools for their projects. This commitment to diversity is backed by its dedication to quality. Known for their durability and effectiveness, Diafil’s products deliver a premium finish and lasting reliability that professionals count on.

Another aspect that sets the brand is their focus on customer happiness and personalized support. Recognizing that every client’s needs are as unique as their projects, it provides customized advice and solutions, ensuring that every customer gets exactly what they need. This approach has greatly helped in cementing lasting relationships with their clients. 

Guide To Buying Diafil Diamond Polishing Pads

When carrying out a floor polishing project, whether for your home or professionally, picking the right polishing pad has a direct impact on how successful your poerations will be. Here are factors you should consider: 

1. Assess Your Polishing Needs

You need to consider the specific type of stone or material, the extent of wear or damage it has endured, and the finish you aim to achieve. This will help you choose the right grit range of Diafil Diamond Polishing Pads for your project.

• Heavy-Duty Preparation: If the floor shows considerable signs of wear, such as deep scratches, or is coated with old sealants, you’ll require lower grit pads, ranging from 30 to 400. These are designed to strip away the imperfections and prepare the surface for the next stages of refinement.

• Refining and Smoothing: In cases where the floor’s condition is moderately worn and needs smoothing, selecting mid-range grit pads, between 600 and 800, is advisable. These pads gently refine the surface, eliminating minor blemishes and smoothing out rough areas without removing substantial material.

• Polishing and Finishing: To achieve a lustrous high gloss finish or to upkeep an already polished surface, high-grit pads, from 1800 to 12,000, are recommended. These finer pads buff the surface to a shiny finish, enhancing the stone’s natural beauty and providing a protective layer that prolongs its elegance.

2. Understand Pad Grits and Their Uses

Diafil Diamond Polishing Pads come in a wide range of grits, each designed for specific stages of the floor polishing process. Lower grit numbers are the workhorses of your polishing process. With their more abrasive nature, lower grit pads (think in the range of 30 to 400) tackle the tough jobs. They’re your go-to for heavy grinding tasks – removing deep scratches, etchings, or stubborn stains from your floor. Starting with these allows you to lay a solid foundation for a smooth, refined finish.

As you progress, you’ll shift to pads with higher grit numbers, which are less abrasive. These finer pads (ranging from 600 up to 12,000) are designed for the latter stages of polishing, delivering coveted high shine on your floor. They meticulously smooth out the surface, erasing any remaining imperfections and buffing the floor to a radiant gleam.

3. Select the Right Size and Type

With floor polishing pads, one size does not fit all. Get pads that are a perfect match for your equipment. Before making a purchase, check your machine’s specifications. Diafil’s range is versatile, catering to both low-speed and high-speed machines. This ensures that whether your equipment operates at a gentle pace or prefers a brisk tempo, there’s a pad designed to work in harmony with it.

Polishing can be done in two ways—wet and dry. Diafil recognises this by offering pads specifically suited to each method. Your choice here depends on several factors, including personal preference and the nature of the stone you’re working on. Wet polishing pads are ideal for minimizing dust and cooling the pad and stone during the process, whereas dry pads offer convenience and are suitable for situations where water use is impractical.

4. Choose Trustworthy Suppliers

When you’re in the market for Diafil Diamond Polishing Pads, prioritize purchasing from credible suppliers or, better yet, directly from the manufacturers. The market is awash with imitations that promise much but deliver little. These knock-offs not only fail to perform but can also lead to increased costs down the line, either through the need for replacements or damage to your floors.

Taking time to verify the authenticity of your Diafil pads can spare you the frustration and financial outlay associated with inferior products. Look for official seals, product codes, or certificates of authenticity, and don’t hesitate to reach out to the manufacturer for verification if you’re uncertain.

5. Check out Reviews and Recommendations

What about the experience of previous buyers? Check out what they have to say online. This can be an invaluable resource, offering you a glimpse into the real-world performance of the pads you’re considering. Feedback from seasoned users can guide you to the ideal product for your specific requirements, steering you clear of potential mistakes in your selection process.

Replacing Your Polishing Pads

Part of getting value for your money is taking care of the pads, to extract maximum use from them. So you should ensure that they are used with the right machinery, and for the appropriate job. When they eventually get worn out, they’ll need to be replaced. Here are signs that indicate it’s time for a new pad:

1. Decreased Performance: If you notice the pad isn’t achieving the same level of shine or smoothness as before, it shows that it’s no longer effective.

2. Physical Wear and Tear: Visible signs of wear, such as fraying edges, tears, or significant thinning of the pad, indicate it’s time for a replacement. A worn pad can lead to uneven polishing or even damage to the floor.

3. Pad Discoloration: While some discoloration is normal, extreme changes in the pad’s color could suggest it’s saturated with debris and contaminants, reducing its polishing capability.

4. Difficulty in Cleaning: If the pad no longer comes clean after washing or retains residues that cannot be removed, its effectiveness is compromised, necessitating a replacement.

5. Loss of Material: Polishing pads gradually lose material with use. If you notice that the pad has become significantly thinner, it won’t be able to polish effectively anymore.

6. Decreased Absorption: For pads used in wet polishing, a decrease in their ability to absorb water or slurry indicates that they are no longer functioning efficiently.

7. Uneven Surface Finish: When the pad no longer produces a uniform finish on the floor, leaving patchy or streaked results, it’s an indicator of its surface becoming uneven.

Transforming Floors With Diafil Diamond Polishing Pads

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